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Trouble-shooting bearing problems

The bearing normally can be used up to the end of the rolling fatigue life if handled properly. If it fails earlier, it may caused by improper mounting, mishandling, poor lubrication, entry of foreign matter or abnormal heat generation. Considering possible causes of bearing failure and damages according to the condition of the machine on which the bearings failed and taking countermeasures is very important to prevent the recurrence of similar problems.

Following types of damage typically encountered are presented in the table below.

Damage
type
Illustration of damage
conditions
Possible Causes Solutions
Flaking ● Over and excessive load
● Improper handling and
   mounting
● Poor shaft or housing
   accuracy etc.
● Unsuitable bearing clearance
● Installation error etc.
● Find out the cause of
   the heavy load
● Examine operating
   conditions
● Improve the mounting
   method
● Check the precision of
   shaft and housing
● Check the bearing
   internal clearance
Speckles ● Ingress of foreign particles ● Improvement in sealing
● Improvement of the
   operating environment
   if possible
● Filtration of the oil or
   grease
Cracking ● Excessive load
● Excessive impacts
● Rapid cooling
● Excessive interference
● Overheating by creeping
● Very loose fit
● Large flaking etc.
● Find out the cause of
   very large load
● Improve the installation
   process
● Correct the interference
● Prevent the creep
Rust and
Corrosion
● Ingress of water or corrosive
   material (such as acid)
● Condensation of moisture
   contained in the air
● Poor packaging and storing
   conditions
● Handling with bare hands etc.
● Do not use bad quality
   varnish
● Dry the varnish properly
    with sufficient time
● Improvement in sealing
   effect
● Careful handling of
   bearing
Mounting
Flaws
● Inclination of inner and outer
   rings during mounting or
   dismounting.
● Shock load during mounting or
   dismounting.
● Use appropriate jig and
   tool
● Avoid a shock load by
   use of a press machine
● Center the relative
   mating parts during
   mounting
Eletrical
Corrosion
● Electrical potential difference
   between inner and outer rings
● Electrical potential difference
   of a high frequency that is
   generated by instruments or
   substrates when used near a
   bearing
● Design electric circuits
   which prevent current
   flow through the bearings
● Insulation of the bearing
Seizure ● The grease’s maximum working
   temperature is lower than
   the actual temperature and
   the grease get failure.
● Excessive rotational speed
● Dissipation of heat generated
   by bearing is not enough.
● Clearance too small.
● Excessive load (or preload)
● Installation error etc.
● Selection of suitable
    lubricant grease
● Improve dissipation of
    heat from the bearing
● Improvement in clearance
    and preload
● Improvement in operating
    conditions
Fracture ● Impact during mounting
● Excessive load
● Poor handling such as dropping
● Improve the mounting
   method (shrink fit, use
   proper tools)
● Reconsider the load
   conditions
● Provide enough back-
   up and support for the
   bearing rib.
Fretting ● Poor lubrication
● Vibration with a small amplitude
● Insufficient interference
● Use a proper lubricant
● Apply a preload
● Check the interference
   fit
● Apply a film of lubricant
   to the fitting surface
Cage Damage ● Poor mounting (Bearing
   misalignment)
● Large moment load
● Shock and large vibration
● Excessive rotation speed,
   sudden acceleration and
   deceleration
● Poor lubrication
● Temperature rise
● Check the mounting
   method
● Check the temperature,
   rotation, and load
   conditions
● Reduce the vibration
● Select a cage type
● Select a lubrication
   method and lubricant

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